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Safety during equipment maintenance hinges on doing work within established safety procedures and using the right protective gear. Following documented maintenance procedures ensures that every step is designed to keep workers safe—from properly isolating energy sources (through lockout/tagout), verifying equipment is safe to work on, and performing required tests after maintenance. Using appropriate personal protective equipment matched to the task protects against specific hazards like chemical exposure, hot surfaces, electrical risks, or sharp edges. Together, these practices create predictable, controlled conditions that minimize the chance of injury.

Skipping lockout procedures removes a key safety barrier and can lead to unexpected startup or energy release. Replacing parts without testing risks unseen defects that could fail in service. Performing maintenance without records breaks the maintenance trail, making it hard to verify what was done or when, and can lead to missed safety checks.